I needed a better CNC router so I took to FreeCAD to create a workable design. I sourced up all the parts and welded the frame together. I slapped a 6-axis GRBL build onto an Arduino Mega 2560, piped it into a breadboard and out to some Nema23 steppers. They roll through 3D printed gears to ballscrews that drive the whole mess.

When it was all done, four months had passed. I routered up some softwood, then engraved some acrylic. I wrote an autoleveler into my CNC controller software, then probed and milled a circuit board. Finally, I stumbled through trying to mill 0.25” aluminum with a HSS bit. Darn near didn’t get that done.

In the end, I have a new CNC router that should be more than capable of doing the things I need done for the next few years. I hope you enjoy the video. If you want to look at the CAD file, or try to make one of these, visit this web page:

https://whitman.tech/ferrouscnc

Good times! Quite an adventure.

Video Sections:
0:00 – Intro
0:50 – CAD Design
3:09 – Welding and Painting
8:17 – Decommissioning ProtoCNC
11:04 – Wood Stand
11:29 – Ballscrew Straightening
12:40 – Assembling Frame
14:41 – Firmware and Wiring
18:05 – Cutting Wood and Acrylic
20:54 – PCB Autolevel probing and Trace Milling
22:13 – Aluminum
25:06 – Outro

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I needed a better CNC router so I took to FreeCAD to create a workable design. I sourced up all the parts and welded the frame together. I slapped a 6-axis GRBL build onto an Arduino Mega 2560, piped it into a breadboard and out to some Nema23 steppers. They roll through 3D printed gears to ballscrews that drive the



This video covers my conversion of an old slurry saw to diamond wire and then converting it to CNC using Dynomotion Kflop and Kanalog for motion control. devFoam Pro 2 is used for CAD and GCode generation.

Dynomotion Kflop CNC Controller – https://www.dynomotion.com/
devFoam Pro 2 CAD/CAM – http://www.devcad.com/eng/default.asp

Special thanks to Blaine at Mountain Machining Kemptville Ontario – http://www.mountainmachining.ca/
for his help with all my machining requests.

Lee Webster – for diamond wire advice and the used wire that got me up and running for the first time. Lee builds custom diamond wire saws near Sundridge Ontario Canada, his youtube channel is https://www.youtube.com/user/slee434/featured

Art Horvath – for diamond wire advice. Art builds custom diamond wire saws in Mt. Shasta, CA see www.idealquarry.com , youtube https://www.youtube.com/channel/UCGw2jheNB3yf9pp8EG3Cvsg/featured

Music:
From Youtube
Cut It – https://www.youtube.com/audiolibrary_download?vid=9a557d8d3294a88e

Granite – https://www.youtube.com/audiolibrary_download?vid=bca666e45520b6b7

Font – Motorless by Fabien Laborie http://fabienlaborie.com/

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This video covers my conversion of an old slurry saw to diamond wire and then converting it to CNC using Dynomotion Kflop and Kanalog for motion control. devFoam Pro 2 is used for CAD and GCode generation. Dynomotion Kflop CNC Controller – https://www.dynomotion.com/ devFoam Pro 2 CAD/CAM – http://www.devcad.com/eng/default.asp Special thanks to Blaine at Mountain Machining Kemptville Ontario – http://www.mountainmachining.ca/



The files to make your own can be found here:
3D PRINTED CNC

It works! The 3D Printed CNC MkII is finished and it works beautifully. I made a test cut for an HTD5M 100 tooth gear in less than 45 minutes in 6mm aluminium plate and it was perfect!! Imagine what can we do with this!!!
Incredibly I did not break a single bit during the making on this video, I invested quite some time with that poplar soft plywood refining the process and I go quite good at it (as good as to not break bits).

As you may remember there was a previous version of this that ended up becoming a donor in a “part” emergency. This revised version is easier to assemble, more refined and can be printed in smaller printers.

This video has no sponsored components, all the parts I used I bought them myself.

If you want to support this channel you can do it here:

Patreon: https://www.patreon.com/ivanmiranda
Merchandise: https://www.bonfire.com/store/ivan-miranda
PayPal: https://www.paypal.me/IvanMirandacom

For regular updates on my projects follow me on:

Instagram: https://www.instagram.com/adnarimnavi
Twitter: https://www.twitter.com/adnarimnavi
Facebook: https://www.facebook.com/adnarimnavi/

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The files to make your own can be found here: 3D PRINTED CNC It works! The 3D Printed CNC MkII is finished and it works beautifully. I made a test cut for an HTD5M 100 tooth gear in less than 45 minutes in 6mm aluminium plate and it was perfect!! Imagine what can we do with this!!! Incredibly I did



Building a casting mold for the bridge of the CNC machine with laminated boards; Threaded inserts for the linear guides, ballscrews, stepper mounting and the holes for the connection to the first part, the base. A granite board underneath provides the flatness. Inside edges are sealed with silicon and the inner faces are coated with separating wax.
Volume ca: 75 liter
All ready for the mineral cast with epoxy and rock and gravel…


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Building a casting mold for the bridge of the CNC machine with laminated boards; Threaded inserts for the linear guides, ballscrews, stepper mounting and the holes for the connection to the first part, the base. A granite board underneath provides the flatness. Inside edges are sealed with silicon and the inner faces are coated with separating wax. Volume ca: 75



Here is my prototype portable CNC plasma cutter. It is controlled by an Arduino UNO with GRBL loaded on it. The machine is 2 feet by 2 feet and have a cutting area of 16 inches by 16 inches.

Machine, kit, and plan available on my website http://dacsgarage.com

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Here is my prototype portable CNC plasma cutter. It is controlled by an Arduino UNO with GRBL loaded on it. The machine is 2 feet by 2 feet and have a cutting area of 16 inches by 16 inches. Machine, kit, and plan available on my website http://dacsgarage.com source



Building a CNC plasma table from scratch with a friend from Blackloop CNC. I’m doing the easy part of steel work, fabrication and welding. He’s the specialist who builds CNC tables, routers and 3D printers too, on his spare time currently still as a hobby. This is the first episode in a series of upcoming episodes about this plasma table. I still need to add water pan with sheet holding ribs in it, install the electrical box somewhere, make some usable surface underneath the plasma table etc. And finally build an addition to my workshop only to separate the plasma table from the grinding dust in the workshop. I hope you enjoy and thanks for watching!

Blackloop CNC: https://www.youtube.com/channel/UCTMA892d_1n3HtFvsDYgBBw
Check out my other videos on my channel page: https://www.youtube.com/c/DonnDIY

#donndiy #homemade #cnc

Soundtrack:
Pomade – Silent Partner (YouTube Audio Library)

Welding equipment borrowed from Spetselektroodi AS, Estonia:
Fronius TransSteel 2700 welder
Optrel Crystal 2.0 Welding Helmet
Hypertherm Powermax 45 XP plasma cutter

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Building a CNC plasma table from scratch with a friend from Blackloop CNC. I’m doing the easy part of steel work, fabrication and welding. He’s the specialist who builds CNC tables, routers and 3D printers too, on his spare time currently still as a hobby. This is the first episode in a series of upcoming episodes about this plasma table.